DVD Main Menu

Play Program - Plays the entire main program (running time: 20 minutes)
Chapter Selections – Allows easy access to specific subtopics for more focused training

• Introduction
• Importance of Training
  *Motorized pallet jacks are just as numerous and pose the same kinds of hazards that forklifts do.
  *Consequences if they’re misused or not operated properly.
  *Operators need to be trained on the specific type of powered industrial truck they operate. If an operator is trained and certified to operate a forklift it doesn’t mean they’re automatically qualified to operate a motorized pallet jack.
• Operations and Controls
  *There are many different models of motorized pallet jacks offered by many different manufacturers
  *Most common models used in workplaces are “walkie” or “walkie-rider” models
  *Lift height and weight capacity vary by manufacturer and model but most can lift a load as high as 6 inches off the ground and can carry as much as 8,000 lbs
  *Steering handle regulates the lift, lower, speed, direction, and braking
  *Common differences among manufacturers and models include:
  ***Where the controls are located
  ***How high the carriage can lift
  ***Load capacity
  *It’s important that each operator is properly trained on the specific model they are about to use.
• Accidents
  *Most accidents are the result of an operator not following safe operating procedures or being unfamiliar with the controls of a specific model of the pallet jack. Reported accidents include:
  ***Pedestrians getting caught between the pallet jack and a fixed object.
  ***Pedestrians having their feet or toes run over.
  ***Pedestrians hit by a falling load (due to an unsecured load and/or too fast turn).
  ***Operators engaging in horseplay such as riding on a walkie pallet jack.
  ***Operators are crushed or even killed by a pallet jack that rolls off the edge of a ramp or loading dock.
• Safe Operating Procedures
  *Pre-Use Inspection: The importance of inspecting the pallet jack prior to each use to ensure that any defects are reported and fixed before it is used.
  *Getting a Load: Proper techniques on approaching and securing a load.
  *Traveling with a Load: The “do’s” and “don’ts” when traveling with a load including safe travel heights, proper sightlines, correct hand positions on the controls, negotiating intersections, safe turning, and more.
  *Navigating on ramps and inclines.
  *Maneuvering in tight spaces.
  *Delivering a Load: Safe operating techniques such as coming to a complete stop before lowering the load and making sure the forks are completely lowered before pulling out.
  *Parking: Rules and what steps to follow when parking a pallet jack.
  *End of Shift: Proper procedures for shutting down and storing a pallet jack for the next day’s use.
• Conclusion

Bonus Materials - Total running time: approximately 32 minutes

• Review: Safe Operating Procedures (Running time: 7 minutes)
• Quiz (Running time: 10 minutes)
• Note to Trainers (Running time: 5 minutes)
• Previews:
  *The Forklift Workshop (15900) (Running time: 5 minutes)
  *Forklift Hazard Perception Challenge (28124) (Running time: 5 minutes)