Cortech EZ Bunk Sleep Surface | Stackable One-Piece Molded Polyethylene Correctional Bedding Platform

Cortech EZ Bunk Stackable One-Piece Polyethylene Sleep Surface for Detention and Correctional Facilities

In high-density correctional facilities, county jails, processing centers, and emergency shelter environments, managing fluctuating inmate populations while maintaining strict safety, hygiene, and fire compliance metrics is an ongoing challenge. The Cortech EZ Bunk Sleep Surface is an institutional-grade, heavy-duty bedding platform engineered to provide a temporary or permanent sleep solution. Designed as a unified, seamless structure, this high-impact bunk eliminates the joints, springs, and mechanical hardware found in traditional metal beds, removing structural points that can be dismantled or weaponized by occupants.

Fabricated using advanced structural rotational molding with high-impact polyethylene resin, the EZ Bunk is virtually indestructible. The rugged plastic composite effortlessly absorbs severe impact forces and high vertical weight loads without cracking, denting, or peeling. Its specialized, space-saving geometric design allows multiple empty bunks to nest directly into one another for high-density stackable storage when not in active use. This feature allows facility managers to optimize storage space and quickly adapt to sudden housing surges or emergency shelter deployments.

Designed with absolute sanitation in mind, the non-porous, fluid-tight exterior shell is completely impervious to water, urine, blood, and other bodily fluids. This ensures that bed bugs, mold, and odor-causing bacteria cannot colonize the platform surface. Formulated to pass the most rigorous institutional flammability requirements, including California Technical Bulletin 133, this secure bedding system provides an ultra-durable, easy-to-clean asset that streamlines facility risk management workflows.

Key Benefits:

• One-Piece Seamless Engineering: Rotationally molded in a single piece to eliminate gaps, seams, and hidden cavities, preventing the concealment of contraband.
• High-Impact Polyethylene Matrix: Formulated from structural-grade polymer resins that absorb severe shocks, mechanical stress, and deliberate physical impacts without fracturing.
• High-Density Stackable Design: Engineered with nesting profiles that allow multiple units to stack efficiently together, optimizing storage space in facility supply closets.
• Advanced Flammability Protection: Specially engineered to comply with strict Cal 133 and NFPA fire safety regulations, providing critical fire mitigation in secure environments.
• Infection Control Surface: The non-porous, chemical-resistant body completely blocks fluid ingress, allowing for rapid sanitization with harsh bleach or industrial-grade germicides.
• Ergonomic Floor Interface: Outfitted with smooth, molded-in bottom glides to protect institutional floor coatings from scratching when the unit is dragged or repositioned.

Specifications:

• Product Type: Intensive-Use Stackable Institutional Sleep Surface / Detention Bed
• Manufacturer/Brand: Cortech Healthcare & Correctional Furniture
• Model Name: EZ Bunk™ Series
• Material Composition: 100% High-impact, rotationally molded structural polyethylene resin
• Flammability Compliance: Certified compliant with California Technical Bulletin 133 (Cal 133) flammability criteria
• Storage Configuration: Fully nesting, stackable vertical layout
• Color Availability: Available in standard institutional tones including Cadet Blue, Charcoal, Slate Blue, and Sand
• Primary Applications: Correctional housing facilities, temporary jail cell overflows, behavioral health intake units, and emergency response shelters

Extended Product Information

• Product Specification Sheets